Shape & Style

Custom Trays and Sleeves

Two-piece tray and sleeve boxes that create a premium slide-out reveal — ideal for gifts, apparel, cosmetics, chocolates and subscription kits.

Cookie tray and sleeve packaging

Elevate Your Brand’s First Impression

Get Custom Quote

Need customization? We’ll price it fast.

About this packaging

Tray and sleeve boxes with a premium reveal

Tray and sleeve boxes, also called slide boxes or drawer boxes, create a satisfying unboxing moment as the tray slides out of its printed sleeve. They look premium on the shelf and feel special in the hand.

Built for gifting and retail

Use them for chocolates, jewelry, cosmetics, apparel, tech accessories and subscription kits. Add a ribbon pull or thumb notch for an easy, elegant open.

Two surfaces to brand

Print bold artwork on the sleeve and a contrasting color or message inside the tray for a memorable reveal.

Specifications

Options at a glance

Box styles Sleeve with folding tray, rigid drawer box, sleeve with insert
Materials SBS paperboard, kraft, rigid chipboard
Printing Full-color CMYK, Pantone (PMS), sleeve and tray
Finishes Soft-touch or matte lamination, foil, emboss, spot UV
Add-ons Ribbon pulls, thumb notches, custom inserts, windows
Sizes Fully custom dimensions
Size guide

Tray and Sleeve Size Guide

The right size keeps the item snug in the tray and lets the tray slide out smoothly. Tray and sleeve sizes are fully custom, so use the steps on this page to measure what goes inside, then send those measurements with your quote.

Tray length

What to measure: item length in the tray
Measure the longest side of the item that will sit in the tray

Tray width

What to measure: item width in the tray
Measure across the item that will sit in the tray

Tray depth

What to measure: item depth plus insert
Measure the height or thickness of the item in the tray

Sleeve fit

What to measure: tray size plus clearance
Allow a little room so the tray slides out of the sleeve easily

Inserts

What to measure: item shape and layout
Allow space for a custom insert that holds the item in place

Easy open

What to measure: space for ribbon or notch
Allow for the pull or notch you choose

Tray and sleeve sizes are fully custom dimensions. Enter the length, width, and depth in the quote form.

How to measure your tray and sleeve size

  1. Place the item in the tray the way it will be presented when the tray slides out.
  2. Measure the length, width, and depth of the item as it sits in the tray.
  3. Allow a little room so the tray slides out of the sleeve easily, and allow space for any custom insert, ribbon pull, or thumb notch.
  4. Send us the numbers in the quote form. If you are unsure, we will help you pick the final size.
Box styles

Which Tray and Sleeve Style Is Right for You?

Sleeve with folding tray

Best for: Gifts, subscription kits and retail

A folding tray slides out of a printed sleeve for a premium reveal.

Rigid drawer box

Best for: Jewelry, cosmetics and gifts

A rigid drawer box slides out of its sleeve for a premium, gift-ready reveal.

Sleeve with insert

Best for: Chocolates, cosmetics and tech accessories

A sleeve with an insert holds the item in place inside the tray.

Not sure which tray and sleeve style fits? Tell us what goes inside the tray and how it will be presented, and we will recommend a style.

By product

Trays and Sleeves by Product Type

Chocolates and food

Try the Cookie Tray and Sleeve Packaging for treats, or Food Trays for food items.

Gifts and gift cards

See Gift Card Sleeves for gift-ready sets, with a ribbon pull or thumb notch for an easy, elegant open.

Cosmetics and jewelry

A rigid drawer box slides out of its sleeve for a premium, gift-ready reveal, with a custom insert to hold the item in place.

Subscription kits

A folding tray slides out of a printed sleeve for a premium reveal in subscription kits.

Apparel and tech accessories

Use a tray and sleeve box for apparel and tech accessories, with a custom insert to hold the item in place.

Sleeves for everyday products

Packaging for different sales channels

Online store

Pick a tray that fits the item, with a custom insert to hold it in place, for a premium reveal when it is opened.

Boutique or retail shelf

Print bold artwork on the sleeve and add a window to show the item, with a ribbon pull or thumb notch for an easy, elegant open.

Seasonal and holiday sets

Use fully custom dimensions and print the sleeve for the occasion, then change the artwork for the next one.

Eco-friendly

Eco-Friendly Tray and Sleeve Options

Tray and sleeve sizes are fully custom, so a tray that fits the item well needs less filler. Materials for trays and sleeves include SBS paperboard, kraft, and rigid chipboard.

If you have a specific material need, mention it in the quote form and we will tell you what we can do.

Three simple ways to cut waste

1. Order the right size. A tray that fits the item needs less filler.

2. Use fewer ink colors where your design allows it.

3. Choose kraft if you like a natural, uncoated look.

Add-ons

Add-Ons to Complete Your Tray and Sleeve

A tray and sleeve box is only part of the experience. You can add:

Custom inserts

Hold the item in place inside the tray.

Thumb notches

Add a thumb notch for an easy, elegant open.

Ribbon pulls

Add a ribbon pull for an easy, elegant open.

Windows

Show the item.

How it works

From idea to delivered boxes in 5 steps

01

Share your details

Tell us the box style, size, quantity and artwork you have.

02

Get pricing & design help

We reply with a quote and free design consultation.

03

Approve your proof

Review a digital proof and request changes before printing.

04

Pay securely

Pay online through a secure payment link we send you.

05

Production & delivery

Once payment is confirmed, your boxes are printed, finished and shipped.

Custom Packaging Options for Every Industry

Choose the finish, print method, coating and material that suit your product. Our team will help you pick the right mix for your brand and budget.

Special Finishes

Finishing is what turns a good box into a memorable one. Add metallic hot foil, raised embossing, glossy spot UV or pressed-in debossing to highlight your logo and key details, the small touches that make customers stop, look and pick your product up. Finishes can be combined on the same box, for example gold foil on an embossed logo with a spot UV pattern, and our team will show you what works best for your artwork and budget before anything is printed.

Printing Methods

We match the print method to your quantity, artwork and budget. Offset printing gives sharp, color-accurate results for larger runs, digital printing is ideal for short runs and fast turnaround, screen printing delivers bold solid colors, and UV printing adds vivid, durable ink to almost any surface. We print in full-color CMYK or exact Pantone brand colors, inside and outside the box, and every order comes with a free digital proof so you can check colors and layout first.

Coating & Laminations

Coatings protect your print from scuffs, moisture and fingerprints while setting the look and feel of your box. Choose matte for a soft, modern finish, gloss for vibrant shine, soft-touch for a velvety premium feel, or eco-friendly aqueous coating for everyday protection. A coating also makes colors look richer and helps your boxes stay clean and sharp from the warehouse to the customer’s hands.

Materials / Paper We Use

Every box starts with the right board. Rigid chipboard gives a sturdy luxury feel, kraft paperboard offers a natural and recyclable look, corrugated board protects products through shipping, and SBS cardstock provides a bright, smooth surface for crisp full-color printing. We use recyclable materials wherever possible. Not sure which board is right for your product? Tell us what you are packing and how it ships, and we will recommend the best material for strength, look and price.

FAQs

Frequently asked questions

What is a tray and sleeve box?

It’s a two-piece box: a tray that holds the product slides in and out of a printed outer sleeve.

Can I add a ribbon pull?

Yes. Ribbon pulls and thumb notches make the tray easy to slide out.

Can the sleeve and tray be different colors?

Yes. Many brands print the sleeve with artwork and the tray in a solid accent color.

Do you make rigid drawer boxes?

Yes. Rigid chipboard drawer boxes are available for a luxury feel.

Will I see a proof before production?

Yes. We send a free digital proof for approval before anything is printed.